This paper presents the virtual biomass grate furnace, which comprises of comprehensive CFD models of all relevant processes for the simulation of biomass grate furnaces. The models consist of a 3D packed bed model, a gas phase combustion model for laminar to highly turbulent flows and a model to account for the influence of the flue gas streaks arising from the fuel bed in the freeboard. The simulation results of a 20 kW underfeed stoker furnace show that the overall CFD model is able to provide valuable insight on the processes occurring in the packed bed and freeboard and their interactions.

The use of biomass as feedstock for gasification is a promising way of producing not only electricity and heat but also fuels for transportation and synthetic chemicals. Dual fluid bed steam gasification has proven to be suitable for this purpose. Olivine is currently the most commonly used bed material in this process due to its good agglomeration performance and its catalytic effectiveness in the reduction of biomass tars. However as olivine contains heavy metals such as nickel and chromium no further usage of the nutrient-rich ash is possible and additional operational costs arise due to necessary disposal of the ash fractions. This paper investigates possible alternative bed materials and their suitability for dual fluid bed gasification systems focusing on the behavior of the naturally occurring minerals olivine, quartz and K-feldspar in terms of agglomeration and fractionation at typical temperatures. To this end samples of bed materials with layer formation on their particles were collected at the industrial biomass combined heat and power (CHP) plant in Senden, Germany, which uses olivine as the bed material and woody biomass as feedstock. The low cost logging residue feedstock contains mineral impurities such as quartz and K-feldspar which become mixed into the fluidized bed during operation. Using experimental analysis and thermochemical it was found that the layers on olivine and K-feldspar showed a significantly lower agglomeration tendency than quartz. Significant fractionation of particles or their layers could be detected for olivine and quartz, whereas K-feldspar layers were characterized by a higher stability. High catalytic activity is predicted for all three minerals once Ca-rich particle layers are fully developed. However quartz may be less active during the build-up of the layers due to lower amounts of Ca in the initial layer formation.
 

Wood pellets have been used in domestic heating appliances for three decades. However, because the share of renewable energy for heating will likely rise over the next several years, alternative biomass fuels, such as short-rotation coppice or energy crops, will be utilized. We tested particulate emissions from the combustion of standard softwood pellets and three alternative pellets (poplar, Miscanthus sp., and wheat straw) for their ability to induce inflammatory, cytotoxic, and genotoxic responses in a mouse macrophage cell line. Our results showed clear differences in the chemical composition of the emissions, which was reflected in the toxicological effects. Standard softwood and straw pellet combustion resulted in the lowest PM₁ mass emissions. Miscanthus sp. and poplar combustion emissions were approximately three times higher. Emissions from the herbaceous biomass pellets contained higher amounts of chloride and organic carbon than the emissions from standard softwood pellet combustion. Additionally, the emissions of the poplar pellet combustion contained the highest concentration of metals. The emissions from the biomass alternatives caused significantly higher genotoxicity than the emissions from the standard softwood pellets. Moreover, straw pellet emissions caused higher inflammation than the other samples. Regarding cytotoxicity, the differences between the samples were smaller. Relative toxicity was generally highest for the poplar and Miscanthus sp. samples, as their emission factors were much higher. Thus, in addition to possible technical problems, alternative pellet materials may cause higher emissions and toxicity. The long-term use of alternative fuels in residential-scale appliances will require technological developments in both burners and filtration.

The study investigates for the first time the possibility of using carbon rich paper recovery sludge, and nitrogen rich meat processing industry waste as cultivation medium for the production of high value enzymes needed in the respective industries. The complex cellulose rich deinking sludge was able to support the growth of many industrially relevant enzyme producing microorganisms (Bacillus licheniformis, Candida cylindracea, Aspergillus oryzae, Trichoderma reesei) and of recombinant enzyme producers (Escherichia coli and Pichia pastoris). Further detailed studies with Trichoderma reesei as model organism demonstrated that the organism was able to grow optimally in the presence of 40gL-1 paper sludge as carbon source and 67.5 gL-1 pasteurised blood as nitrogen source substituted in Mandels medium. Under these conditions cellulase activities up to 28.1 nkat FPU were achieved. Anyhow, to achieve these results pretreatment of both waste streams is inevitable. In summary, this study provides the practical basis for a valorisation systems of paper industry waste to produce valuable enzymes to be used on-site in paper processing or for other purposes.

The results of experimental work to investigate the effects of air staging on emissions from energy crop combustion in small scale applications are presented. Five different biomass fuels (wood, willow, miscanthus, tall fescue and cocksfoot) were combusted in a small scale (35 kW) biomass boiler and three different tests looking at the effects of (1) air ratio in the primary combustion chamber (primary air ratio), (2) temperature in the primary combustion chamber, and (3) overall excess air ratio, on NO_x and particulate emissions were conducted. It was shown that by varying the primary air ratio, NO_x emission reductions of between 15% (wood) and 30% (Miscanthus) and PM₁ reductions of between 16% (cocksfoot) and 26% (wood) were possible. For all fuels, both NO_x and particulate emissions were minimised at a primary air ratio of 0.8. Particulate emissions from miscanthus increased with increasing temperature in the primary combustion chamber, NO_x emissions from Miscanthus and from willow also increased with temperature. Overall excess air ratio has no effect on emissions as no significant differences were found for any of the fuels. Emissions of particulates and oxides of nitrogen from a wide range of biomass feedstocks can be minimised by optimising the primary air ratio and by maintaining a temperature in the primary combustion chamber of approximately 900 °C.

Anaerobic digestion offers a good opportunity to degrade residues from breweries to biogas. To improve the anaerobic degradation process thermal pretreatment of brewers' spent grains (BSG) offers the opportunity to increase degradation rate and biogas yield. Aim of the work is to show the influence of the thermal pretreatment of BSG to anaerobic digestion. BSG were pretreated at different temperature levels from 100 to 200°C. The biogas production of thermally pretreated BSG lies between 30 and 40% higher than for untreated reference. The temperature of the pretreatment process has a significant influence on the degradation rate or gas yield, respectively. Up to a temperature of 160°C, the biogas yield rises. Temperatures over 160°C result in a slower degradation and decreasing biogas yield. Substrate with and without pretreatment gave a daily biogas yield of 430 and 389 Nm³ × kg^-1 VS, respectively. Batch analysis of the biochemical methane potential gives a total methane yield of 409.8 Nm3 CH₄ × kg^-1 VS of untreated brewers' spent grains and 467.6 Nm3 CH₄ × kg^-1 VS of the pretreated samples. For pretreatment energy balance estimation has been carried out. Without any heat recovery demand is higher than the energy surplus resulting from pretreatment of BSG. With energy recovery by heat exchanger the net energy yield could be increased to 38.87 kWh × kg^-1 FM or 8.81%. © 2015 American Institute of Chemical Engineers Environ Prog.

To gain reliable data for the development of an empirical model for the prediction of the local high temperature corrosion potential in biomass fired boilers, online corrosion probe measurements have been carried out. The measurements have been performed in a specially designed fixed bed/drop tube reactor in order to simulate a superheater boiler tube under well-controlled conditions. The investigated boiler steel 13CrMo4-5 is commonly used as steel for superheater tube bundles in biomass fired boilers. Within the test runs the flue gas temperature at the corrosion probe has been varied between 625 °C and 880 °C, while the steel temperature has been varied between 450 °C and 550 °C to simulate typical current and future live steam temperatures of biomass fired steam boilers. To investigate the dependence on the flue gas velocity, variations from 2 m·s⁻¹ to 8 m·s⁻¹ have been considered. The empirical model developed fits the measured data sufficiently well. Therefore, the model has been applied within a Computational Fluid Dynamics (CFD) simulation of flue gas flow and heat transfer to estimate the local corrosion potential of a wood chips fired 38 MW steam boiler. Additionally to the actual state analysis two further simulations have been carried out to investigate the influence of enhanced steam temperatures and a change of the flow direction of the final superheater tube bundle from parallel to counter-flow on the local corrosion potential.

The direct combustion of the biomass is the most advanced and mature technology in the field of energetic biomass utilisation. The legislations on the amount of emitted pollutants and the plant efficiency of biomass combustion systems are continually being restricted. Therefore constant improvement of the plant efficiency and emission reduction is required Numerical modelling is gaining increasing importance for the development of biomass combustion technologies. In this paper an overview about the numerical modelling efforts deal with the most relevant phenomena in biomass grate firing systems is given. The numerical modelling results in a deeper understanding of the underlying processes in biomass combustion plants. Therefore, it leads to a faster and safer procedure of development of a new technology.

Biomass boilers used for residential heating and hot water supply are typically combined with a buffer storage and solar collectors. However, the annual utilization rates typically achieved with such systems are far below those theoretically possible, which is mainly because of the often poor quality of both the individual control of the components as well as the high-level control of the entire system. The control strategies typically applied consist of simple decou-pled control circuits with linear controllers, which cannot deal with the mostly nonlinear and coupled behaviour of the components and thus do not ensure their reasonable interaction. The most appropriate approach to address these challenges is the application of model-based control techniques. Within the paper an overview of mathematical models suitable for control purposes, a simple to implement load forecasting method as well as control strate-gies for both the individual components and the entire system are presented. Future chal-lenges for a practical implementation of this novel approach are discussed in the outlook sec-tion.

Industrial waste streams from brewing industries and distilleries provide a valuable but largely unused alternative substrate for biogas production by anaerobic digestion. High sulfur loads in the feed caused by acidic pretreatment to enhance bioavailability are responsible for H₂S formation during anaerobic digestion. Microbiological oxidation of H₂S provides an elegant technique to remove this toxic gas compound. Moreover, it allows for recovery of sulfuric acid, the final product of aerobic sulfide oxidation, as demonstrated in this study. Two-stage anaerobic digestion of brewer’s spent grains, the major byproduct in the brewing industry, allows for the release of up to 78% of total H₂S formed in the first pre-acidification stage. Desulfurization of such pre-acidification gas in continuous acidic biofiltration with immobilized sulfur-oxidizing bacteria resulted in a maximum H₂S elimination capacity of 473 g m^–3 h^–1 at an empty bed retention time of 91 s. Complete H₂S removal was achieved at inlet concentrations of up to 6363 ppm. The process was shown to be very robust, and even after an interruption of H₂S feeding for 10 days, excellent removal efficiency was immediately restored. A maximum sulfate production rate of 0.14 g L^–1 h^–1 was achieved, and a peak concentration of 4.18 g/L sulfuric acid was reached. Further experiments addressed the reduction of fresh water and chemicals to minimize process expenses. It was proven that up to 50% of mineral medium that is required in large amounts during microbiological desulfurization can be replaced by the liquid fraction of the digestate. The conducted study demonstrates the viability of microbial sulfur recovery with theoretical recovery rates of up to 44%.

A promising way to substitute fossil fuels for production of electricity, heat, fuels for transportation and synthetic chemicals is biomass steam gasification in a dual fluidized bed (DFB). Using lower-cost feedstock, such as logging residues, instead of stemwood, improves the economic operation. In Senden, near Ulm in Germany, the first plant using logging residues is successfully operated by Stadtwerke Ulm. The major difficulties are slagging and deposit build-up. This paper characterizes inorganic components of ash forming matter and draws conclusions regarding mechanisms of deposit build-up. Olivine is used as bed material. Impurities, e.g., quartz, brought into the fluidized bed with the feedstock play a critical role. Interaction with biomass ash leads to formation of potassium silicates, decreasing the melting temperature. Recirculation of coarse ash back into combustion leads to enrichment of critical fragments. Improving the management of inorganic streams and controlling temperature levels is essential for operation with logging residues.