Detailed reaction schemes and experimental data for the online release of pyrolysis volatiles are required to gain a more fundamental understanding of biomass pyrolysis, which would in turn allow the process to be controlled in a more precise way and the development of more targeted applications. A detailed online characterisation of pyrolysis products has been conducted in single particle experiments with spruce pellets at different temperatures, obtaining a good closure of the elemental mass balances. The yields and online release of CO, CO₂, H₂O, CH₄, other light hydrocarbons and total organic condensable species, as well as char yield and composition, can be predicted with a reasonable accuracy with the application of a single particle model, coupled with a detailed pyrolysis scheme, and a simple one-step scheme for tar cracking. In order to achieve it, improvements have been conducted in the pyrolysis scheme, mainly concerning the release of light hydrocarbons and char yield and composition. Deviations are still present in the different groups in which organic condensable species can be classified.

A drastic reduction in the consumption of fossil resources and efficient use are key factors in limiting the further progression of climate change. Cascading use and recycling of residues in the sense of bioeconomy and circular economy are essential. Thermochemical or microbiological conversion can produce various intermediates and endproducts (e.g. biochar, basic chemicals, bioenergy) from biogenic residues. Implemented decentrally, such concepts can reduce transportation efforts, increase the degree of self-sufficiency with raw materials, increase regional added value creation and close (preferably regional) material and energy cycles.

Third party testing of direct heating appliances fueled with pellets has been established in many countries worldwide. The main goals are ensuring operation safety and a minimum level of performance of the products prior to market implementation. This kind of approval procedure for new products requires testing standards, certified testing bodies and a legal framework defining minimum requirements for specified performance parameters which are assessed in the respective standards.

While the overall targets are quite similar for all countries having set-up such procedures, the practical implementation of these targets in the national/international testing standards is remarkably different. This applies to both, the way of operating the appliance during the testing and the measurements performed during the testing.

Furthermore several industries were requested recently to modify their product standards towards more realistic operating conditions. The most famous example is car industry, but this request may also apply to biomass heating systems.

Current barriers to increase the use of bioenergy for different applications are first discussed. Then, recent advances are presented on gasification-based technologies to overcome these barriers that have been reached at TU Graz together with several partners. Gasification-based fuel bed concepts integrated in biomass combustion can significantly reduce emissions for bioheat production. Advances are presented for modern biomass boilers, significantly reducing nitrogen oxides and particle matter emissions as well as increasing the feedstock flexibility; and micro-gasifiers for traditional biomass utilization, significantly reducing the emissions of unburnt products. Gasification-based processes have as well the possibility to score high electrical efficiencies and to synthetize several products as second-generation biofuels. Advances are presented on measures for reducing the presence of contaminants as tars, including the catalytic use of char for tar cracking; and in applications of the producer gas, including gas cleaning and direct coupling with a solid oxide fuel cell to maximize electricity production. © 2021, ETA-Florence Renewable Energies.

The results of experimental work to investigate the effects of air staging on emissions from energy crop combustion in small scale applications are presented. Five different biomass fuels (wood, willow, miscanthus, tall fescue and cocksfoot) were combusted in a small scale (35 kW) biomass boiler and three different tests looking at the effects of (1) air ratio in the primary combustion chamber (primary air ratio), (2) temperature in the primary combustion chamber, and (3) overall excess air ratio, on NO_x and particulate emissions were conducted. It was shown that by varying the primary air ratio, NO_x emission reductions of between 15% (wood) and 30% (Miscanthus) and PM₁ reductions of between 16% (cocksfoot) and 26% (wood) were possible. For all fuels, both NO_x and particulate emissions were minimised at a primary air ratio of 0.8. Particulate emissions from miscanthus increased with increasing temperature in the primary combustion chamber, NO_x emissions from Miscanthus and from willow also increased with temperature. Overall excess air ratio has no effect on emissions as no significant differences were found for any of the fuels. Emissions of particulates and oxides of nitrogen from a wide range of biomass feedstocks can be minimised by optimising the primary air ratio and by maintaining a temperature in the primary combustion chamber of approximately 900 °C.

The Alpine Region is characterized by a high density of biomass processing and conversion plants. Alps4GreenC sets the scene for transnational utilization of biomass residues in biochar-based value chains. The project aims at:

• Researching opportunities for conversion of biomass residues with focus on biochar production.
• Increasing awareness of citizens, plant owners, policy makers and all involved stakeholders.
• Establishing connection and coordination among Austria, Italy and Slovenia.

n the course of this study the direct utilization of ammonia in different types of solid oxide fuel cells (SOFCs), such as anode- and electrolyte-supported SOFC, is investigated. Experiments in low fuel utilization, exhibited excellent performance of ammonia in SOFCs, although the power outputs of equivalent hydrogen/nitrogen fuels were not attained due to the incomplete endothermic ammonia decomposition. Next, the single cells were operated under high fuel utilization conditions and methane was added to the humidified ammonia stream, where they showed excellent ammonia- and methane conversions. The stability of the cells used was proven over a period of at least 48 hours with a variety of fuel mixtures. Post mortem scanning electron microscopy analysis of the anode micro-structures indicated nitriding effects of nickel, as microscopic pores and enlargements of the metallic parts occurred. Finally, a long-term test over 1,000 hours was carried out using a ten-layer stack consisting of electrolyte-supported cells.

Using solid oxide fuel cells in biomass gasification based combined heat and power production is a promising option to increase electrical efficiency of the system. For an economically viable design of gas cleaning units, fuel cell modules and further development of suitable degradation detection methods, information about the behavior of commercially available cell designs during short-term poisoning with H2S can be crucial. This work presents short-term degradation and regeneration analyses of industrial-relevant cell designs with different anode structure and sulfur tolerance fueled with synthetic product gas from wood steam gasification containing 1 to 10 ppmv of H2S at 750°C and 800°C. Full performance regeneration of both cell types was achieved in all operating points. The high H2O content and avoided fuel depletion may have contributed to a lower performance degradation and better regeneration of the cells. A strong influence of the catalytically active anode volume on poisoning and regeneration behavior was quantified, thereby outlining the importance of considering the anode structure besides the sulfur tolerance of the anode material. Hence, cells with less sulfur tolerant anode material but larger anode volume might outperform cells less sensitive to sulfur in the case of an early detection of a gas cleaning malfunction.

Several studies pointed out that emission release is related to the concentration of particular elements in the fuel. Fuel indexes were developed to predict emissions of biomass combustion based on the elemental composition of the fuel. This study focuses on emissions of different biomass combustion technologies for domestic heating. Based on combustion tests with a wide range of fuel qualities we validated fuel indexes from the literature. We calculated the values for predicting total suspended particulate (TSP) matter and nitrogen oxide (NO_x) emission of 39 biomass-derived fuels. Combustion tests conducted in 10 different small-scale appliances provided experimental data. The combustion technologies had a nominal load between 6 and 140 kW_th. We measured TSP and NO_x emissions during the stable phases of the experiments. The evaluation considered 529 combustion test intervals. All tested indexes for predicting the TSP corresponded well to the measured values. The correlation analysis confirmed that these indexes are associated with each other and are basically dominated by the concentration of potassium. The results regarding NO_x emissions confirm previous findings from the literature by showing the typical nonlinear relation between nitrogen content of the fuel and NO_x in the flue gas. Overall the comparison of the fuel indexes with the practical data indicated also an influence of the combustion technologies.

Several methods are available to predict the combustion behavior of fuels. Fuel indexes have been developed either for specific fuel types (e.g., coal, biomass) or their utilization in combustion technology (fluidized bed, grate systems). This study deals with the validation of fuel indexes for biomass fuels utilized in small-scale appliances for residential heating. Laboratory analysis data of 33 biomass-derived fuels were used for determining indexes for predicting slag formation tendencies. Indexes were selected that have been reported and previously applied in the literature. They vary in terms of their derivation: ratio or concentration of specific components that are relevant for ash chemistry, temperature-based indexes, and empirical correlations. Combustion tests with 9 different small-scale appliances were conducted to gain experimental data. The appliances had a nominal load between 6 kW_th and 140 kW_th. After each experiment, the fraction of fuel ash that formed slag was quantified. Because of several boiler–fuel combinations in total, data from 90 combustion experiments were available for evaluation. The comparison of the quantified slag with the calculated slagging indexes showed that the applicability was strongly dependent on the (chemical) background of the respective index. Also, the fuel composition (e.g., fuels rich in calcium, silicon or phosphorus) plays an important role. Thus, available indexes are not applicable without restrictions and require a closer look on fuel properties and possible ash transformation mechanisms. Overall, the comparison of the fuel indexes with practical data (slag formation) also indicated an influence of the combustion technologies and operation conditions. The comparison of indexes that predict particulate matter and nitrogen oxide emissions with data measured during combustion experiments was evaluated as well. These results will be described in the second part of the present work.

Coupling biomass gasification with high temperature Solid Oxide Fuel Cells (SOFCs) is a promising solution to increase the share of renewables and reduce emissions. The quality of the producer gas used can, however, significantly impact the SOFC durability and reliability. The great challenge is to ensure undisturbed operation of such system and to find a trade-off between optimal SOFC operating temperature and system thermal integration, which may limit the overall efficiency. Thus, this study focuses on experimental investigation of commercial SOFC single cells of industrial size fueled with different representative producer gas compositions of industrial relevance at two relevant operating temperatures. The extensive experimental and numerical analyses performed showed that feeding SOFC with a producer gas from a downdraft gasifier, with hot gas cleaning, at an operating temperature of 750 °C represents the most favorable setting, considering system integration and the highest fuel utilization. Additionally, a 120 h long-term test was carried out, showing that a long-term operation is possible under stated operating conditions. Local degradation took place, which can be detected at an early stage using appropriate online-monitoring tools.

The aim of this paper is to test the applicability of upgraded agricultural biomass feedstock such as torrefied sunflower husks during combustion in small and medium heating applications. Sunflower husk is formed in large quantities at enterprises producing sunflower oil and can be used as biofuel. However, big problems arise due to the low bulk density of husks and the rapid growth of ash deposits on the heating surfaces of boilers. In order to solve these problems, it was proposed to produce pellets from husks, and to subject these pellets to torrefaction. After torrefaction, net calorific value was increased by 29% while the risk of high temperature corrosion of boilers was reduced. Signs of ash softening neither occurred in combustion of raw nor in combustion of torrefied sunflower husk pellets. High aerosol emissions, already present in raw sunflower husk pellets, could not be mitigated by torrefaction. First combustion results at medium scale furnaces indicated that sunflower husk pellets (both raw and torrefied) in a commercial boiler < 400 kW, operated in a mode with low primary zone temperatures (< 850 °C), meet current emission limits. Regarding the future upcoming emission limits according to the European Medium Combustion Plant Directive, additional measures are required in order to comply with the dust limits.

In this study, ash transformation and release of critical ash-forming elements during single-pellet combustion of different types of agricultural opportunity fuels were investigated. The work focused on potassium (K) and phosphorus (P). Single pellets of poplar, wheat straw, grass, and wheat grain residues were combusted in a macro-thermogravimetric analysis reactor at three different furnace temperatures (600, 800, and 950 °C). In order to study the transformation of inorganic matters at different stages of the thermal conversion process, the residues were collected before and after full devolatilization, as well as after complete char conversion. The residual char/ash was characterized by scanning electron microscopy–energy-dispersive X-ray spectroscopy, X-ray diffraction, inductively coupled plasma, and ion chromatography, and the interpretation of results was supported by thermodynamic equilibrium calculations. During combustion of poplar, representing a Ca–K-rich woody energy crop, the main fraction of K remained in the residual ash primarily in the form of K₂Ca(CO₃)₂ at lower temperatures and in a K–Ca-rich carbonate melt at higher temperatures. Almost all P retained in the ash and was mainly present in the form of hydroxyapatite. For the Si–K-rich agricultural biomass fuels with a minor (wheat straw) or moderate (grass) P content, the main fraction of K remained in the residual ash mostly in K–Ca-rich silicates. In general, almost all P was retained in the residual ash both in K–Ca–P–Si-rich amorphous structures, possibly in phosphosilicate-rich melts, and in crystalline forms as hydroxyapatite, CaKPO₄, and calcium phosphate silicate. For the wheat grain, representing a K–P-rich fuel, the main fraction of K and P remained in the residual ash in the form of K–Mg-rich phosphates. The results showed that in general for all studied fuels, the main release of P occurred during the devolatilization stage, while the main release of K occurred during char combustion. Furthermore, less than 20% of P and 35% of K was released at the highest furnace temperature for all fuels.

Agricultural biomasses and residues can play an important role in the global bioenergy system but their potential is limited by the risk of several ash-related problems such as deposit formation, slagging, and particle emissions during their thermal conversion. Therefore, a thorough understanding of the ash transformation reactions is required for this type of fuels. The present work investigates ash transformation reactions and the release of critical ash-forming elements with a special focus on K and P during the single-pellet gasification of different types of agricultural biomass fuels, namely, poplar, grass, and wheat grain residues. Each fuel was gasified as a single pellet at three different temperatures (600, 800, and 950 °C) in a Macro-TGA reactor. The residues from different stages of fuel conversion were collected to study the gradual ash transformation. Characterization of the residual char and ash was performed employing SEM-EDS, XRD, and ICP with the support of thermodynamic equilibrium calculations (TECs). The results showed that the K and P present in the fuels were primarily found in the residual char and ash in all cases for all studied fuels. While the main part of the K release occurred during the char conversion stage, the main part of the P release occurred during the devolatilization stage. The highest releases – less than 18% of P and 35% of K – were observed at the highest studied temperature for all fuels. These elements were present in the residual ashes as K2Ca(CO3)2 and Ca5(PO4)3OH for poplar; K-Ca-rich silicates and phosphosilicates in mainly amorphous ash for grass; and an amorphous phase rich in K-Mg-phosphates for wheat grain residues.

Measuring the producer gas from biomass gasification is very challenging and the use of several methods is required to achieve a complete characterization. Various techniques are available for these measurements, offering very different affordability or time demand requirements and the reliability of these techniques is often unknown. In this work an assessment of commonly employed measuring methods is conducted with a round robin. The main permanent gases, light hydrocarbons, tars, sulfur and nitrogen compounds were measured by several partners employing a producer gas obtained from fluidized bed gasification of wood and miscanthus with steam. Online and offline methods were used for this purpose and their accuracy, repeatability and reproducibility are here discussed. The results demonstrate the reliability of gas chromatography for measuring the main permanent gases, light hydrocarbons, benzene and H2S, validating the obtained results with other methods. An online method could also measure NH3 with a reasonable accuracy, but deviations were present for compounds at even lower concentrations. Regarding tar sampling and analysis, the main source of variability in the results was the analysis of the liquid samples, especially for heavier compounds. The presented work pointed out the need for a complementary use of several techniques to achieve a complete characterization of the producer gas from biomass gasification, and the suitability of certain online techniques as well as their limitations.

List of presentations:

Biorefineries

• Learnings from biomass combustion towards future bioenergy applications (M. Schwabl)
• Green Carbon perspectives for regional sourcing and decarbonization (E. Wopienka)
• Bioconversion processes for renewable energy and/or biological carbon capture and utilisation (B. Drosg)
• Second generation biomass gasification: The Syngas Platform Vienna – current status and outlook (M. Kuba)
• Utilization of syngas for the production of fuel and chemicals – recent developments and outlook (G. Weber)

Digital methods, tools and sustainability

• Evaluation of different numerical models for the prediction of NOx emissions of small-scale biomass boilers (M. Eßl)
• Digitalization as the basis for the efficient and flexible operation of renewable energy technologies (M. Gölles)
• Smart Control for Coupled District Heating Networks (V. Kaisermayer)
• Integrated energy solutions for a decentral energy future - challenges and solutions (P. Liedtke)
• Wood-Value-Tool: Techno-economic assessment of the forest-based sector in Austria (M. Fuhrmann)

During the last years biomass evolved into one of the most important energy sources in Central Europe. Depending on the atmosphere, different types of thermochemical processes can be differentiated: pyrolysis, gasification and combustion, whereas pyrolysis operates without any oxygen in the atmosphere, combustion with the highest ratio of oxygen. Depending on the conversion technology and conversion conditions, different products can be generated: heat, cooling power and electrical power, liquid, gaseous and solid products, such as hydrogen, FT-fuels and biochar.
This work focuses on the valorisation of solid side products of gasification based biomass CHP-systems to increase ecologic and economic benefit. Depending on the conversion process of biomass into producer gas this solid residue consists mainly of ash or of so called biochar with high carbon content. Increasing the amount of biochar leads to a decrease of producer gas, but, with the high market potential of biochar, the economic benefits increase. According to its characteristics (e.g. purity, surface structure) different applications can be addressed and therefore different prices can be achieved. Therefore, extended research on biochar treatment processes and related reaction kinetics of biochar is from crucial importance for the development and optimisation of downstream upgrading processes in order to reach the desired quality of the biochar. In the past, such considerations of utilising side products, like biochar, have not been in the centre of attention during the design phase of gasification reactors. Therefore, the establishment of a finishing-treatment of biochar extracted from a gasification process is under investigation. The focus of this paper lies on the reaction kinetics of biochar activation itself and not the primary material (biomass). In order to derivate correlations between reaction kinetics and atmosphere compositions as well as temperature, experimental test runs are conducted with a Thermogravimetric Analyser (TGA) including a steam furnace, which enables studies of mass and energy changes under defined absolute humidity. To produce applicable and reliable data, the limitations of the TGA-test-setup are evaluated with examinations on variations of sample mass, bulk density, particle size distribution and the gas flow. On this basis the test design is defined with certain specifications on the sample preparation and a constant flow velocity. The investigated biochar taken out the gasification process is dried, milled and sieved for the TGA-tests. The main part is devoted to conduct a detailed investigation changing the content of moisture (H2O) and carbon dioxide (CO2) as well as the temperature. The tests are operated at a temperature range between 700 and 1000°C, H2O-concentrations from 0 to 80 vol% and CO2-concentrations also in the range of 0 to 80 vol%. These systematic experimental variations provide the basis for a model of the reaction kinetics of biochar under different boundary conditions. The data is to be evaluated via the generic model including temperature and the partial pressures of CO2 and H2O. Afterwards it will be matched with conventional models (e.g. Arrhenius plot, linear regression models) to determine their suitability. One of those models was used in the paper of Ollero et al, where the influence of CO2 on the reaction kinetics of olive residue was investigated. 1First results show that the reaction rate of biochar is much lower than the one of olive residue. Effects of treatment conditions on the surface properties are investigated by taking out the treated samples after a defined treatment period at a defined mass loss and subsequent surface analysis (BET, pore size/volume distribution) of the samples. In first BET surface analysis, the treatments of biochar with vapour lead to a surface of approximately 1000m²/g whereas the original sample has a BET surface lower than 150m²/g. This finding leads to the question how the reaction kinetics of a treatment process influences the surface change. The obtained data is taken as basis for developing an upgrading process for biochar to a high value product of the gasification process. In order to prove the suitability of TGA-tests for identifying optimised treatment conditions, further research shall demonstrate the correlation of the lab-scale TGA-results with experiences of pilot scale tests.
 

The large variations found in literature for the activation energy values of main biomass compounds (cellulose, hemicellulose and lignin) in pyrolysis TGA raise concerns regarding the reliability of both the experimental and the modelling side of the performed works. In this work, an international round robin has been conducted by 7 partners who performed TGA pyrolysis experiments of pure cellulose and beech wood at several heating rates. Deviations of around 20 – 30 kJ/mol were obtained in the activation energies of cellulose, hemicellulose and conversions up to 0.9 with beech wood when considering all experiments. The following method was employed to derive reliable kinetics: to first ensure that pure cellulose pyrolysis experiments from literature can be accurately reproduced, and then to conduct experiments at different heating rates and evaluate them with isoconversional methods to detect experiments that are outliers and to validate the reliability of the derived kinetics and employed reaction models with a fitting routine. The deviations in the activation energy values for the cases that followed this method, after disregarding other cases, were of 10 kJ/mol or lower, except for lignin and very high conversions. This method is therefore proposed in order to improve the consistency of data acquisition and kinetic analysis of TGA for biomass pyrolysis in literature, reducing the reported variability.

Nowadays prefabricated houses are becoming increasingly popular, thanks to their low cost and high energy performance. Heating systems installed in these houses should be carefully designed and controlled, to ensure sufficient thermal comfort while maintaining low fuel consumptions. This study presents the simulation of different system configurations and control strategies for a pre-fabricated house, located in Lower Austria. The house is heated by a 6 kW pellet boiler directly connected to a floor heating system, in a configuration without buffer storage tank. Using the TRNSYS simulation suite, a coupled simulation of the house and its heating and hot water supply system was set up, calibrated and validated with reference to monitoring data. As monitoring data evidenced that the control strategy of the heating system is not ideal to maintain a comfortable indoor temperature during the whole day, two improved strategies were simulated over the heating season and evaluated in terms of thermal comfort, pellet consumption and boiler’s efficiency. Moreover, to better understand the influence of the system configuration, simulations have been repeated considering another heat distribution system (radiators instead of floor heating). Results show that the radiators’ network, if adequately controlled, reduces by 85% the total discomfort time. In addition, the pellet boiler mainly operates in load modulation regime, leading to lower pellet supply rates and therefore to lower pellet consumptions (18% less than floor heating). However, the lower operational loads and frequent ignitions result in a slightly lower efficiency of the pellet boiler (4% less than the configuration with floor heating.

Char originating from biomass can be used as a sustainable carbon additive in the production of polymer compounds with enhanced characteristics.

Fluidized bed gasification of sewage sludge is a promising method for its valorisation due to the fuel flexibility of the process. The main drawbacks are the impurities present in the producer gas, with a high tar content, and its low calorific value. In this study, sewage sludge and wood mixtures are gasified in a fluidized bed. A tar cracking reactor is used to reduce the amount of tars and to increase the calorific value of the producer gas. Sewage sludge char is employed for tar cracking with a real producer gas, showing the feasibility of the process with a tar conversion of about 80% at the beginning. The test was conducted for several hours and tar deactivation was observed, which lead to a decrease of tar conversion to about 35% after 5 hours. Reactivating the char with steam increases again the tar conversion up to 84%, however, the subsequent deactivation was found to be faster compared to the one for fresh char. First tests using char from the gasification process in the tar cracking unit also show promising results.

The market offers a broad range of different combustion appliances dedicated to residential heating with biomass. The effect of fuel properties on the formation of slag and emissions varies and the technology influences the impact to a certain extent. The applicability of biomass fuels is not only determined by operational settings but also by the design of boiler components as grate area and combustion chamber. Aspects as the fuel load on the grate, residence time, geometry of grate and combustion chamber design, as well as feeding and de-ashing influence the extent of slag formation and emission release. The determination of characteristic numbers by means of constructional measures allows a systematic comparison and - in a further step - an assessment/categorization of combustion technologies. After conducting a boiler survey relevant parameters regarding grate, combustion chamber, feeding, and ash removal were gathered. Characteristic numbers were specified in order to compare technological aspects. The results of this study allow the investigation of the influence of the combustion technology on the performance. They will assist the systematic and targeted design of small-scale boilers and the optimization of combustion appliances in future, especially when it comes to fuel-flexibility.

Straw, Miscanthus, maize, and horse manure were reviewed in terms of fuel characteristics. They were tested in existing boilers, and the particulate and gaseous emissions were monitored. The ash was analyzed for the presence of sintered material. All the fuels showed problems with ash lumping and slag formation. Different boiler technologies showed different operational performances. Maize and horse manure are problematic fuels regarding NO_x and particulate emissions. Miscanthus was the best fuel tested. Due to the big variation of fuel properties and therefore combustion behavior of agricultural biomass, further R&D is required to adapt the existing boilers for these fuels.

This study presents combustion behavior and emission results obtained for different fuels: poultry litter (PL) and its char (PLC), scrap tires (ST) and its char (STC) and blends of char/lignite (PLC/LIG and STC/LIG). The combustion parameters and emissions were investigated via a non-isothermal thermogravimetric method and experiments in a lab-scale reactor. Fuel indexes were used for the prediction of high temperature corrosion risks and slagging potentials of the fuels used. The addition of chars to lignite caused a lowering of the combustion reactivity (anti-synergistic effect). There was a linear correlation between the NO_x emissions and the N content of the fuel. The form of S and the concentrations of alkali metals in the fuel had a strong effect on the extent of SO₂ emissions. The use of PL and PLC in blends reduced SO₂ emissions and sulphur compounds in the fly ash. The 2S/Cl ratio in the fuel showed that only PLC and STC/PLC would show a risk of corrosion during combustion. The ratio of basic to acidic oxides in fuel indicated that ST, STC and STC/LIG have low slagging potential. The molar (Si + P + K)/(Ca + Mg) ratio, which was used for PL, PLC and PLC containing blends, showed that the ash melting temperatures of these fuels would be higher than 1000 °C.

Biochars produced from pelletized grape vine (GV) and sunflower husk (SFH) agricultural residues were studied by pyrolysis in a batch reactor at 400 and 500 °C. Chemical and physical evolution of the biomass under pyrolysis conditions was determined and the products were characterized, including the main gaseous organic components. Results showed a decrease in solid biochar yield with increasing temperature. Biochar is defined as a “porous carbonaceous solid” produced by thermochemical conversion of organic materials in an oxygen depleted atmosphere, which has physiochemical properties suitable for the safe and long-term storage of carbon in the environment and, potentially, soil improvement. The aim of this work is to improve the knowledge and acceptability of alternative use of the biochar gained from agro-forestry biomass residuals, such as grape vine and sunflower husks, by means of modern chemical and physical characterization tools.

Over the last decades the general interest in recycling and upcycling technologies heavily grew and in the agricultural sector, it is not different. Lal estimated already in 2005 that 3,8 billion tons of crop residues alone are produced annually
worldwide.

With respect to the climate objectives Chemical Looping (CL) processes constitute a promising alternative to traditional thermochemical conversion routes. Through the application of solid materials, so-called oxygen carriers (OC), instead of air as oxygen supply, CO2 can be easily separated from the flue gas. By this, biomass can be used for hydrogen production (Chemical Looping Hydrogen, CLH) or it can be burnt without CO2 emissions (Chemical Looping Combustion, CLC).

The CO/CO₂ release ratio obtained during char combustion of single biomass particles has been analysed in this work experimentally and by modelling. Experiments have been conducted with spruce, straw and Miscanthus pellets at different temperatures. Furthermore, these experiments have been modelled with a single particle model coupled with a CFD model of the single particle reactor. The results show that the CO/CO₂ ratio strongly depends on the feedstock, being lower for spruce than for straw or Miscanthus. Furthermore, the most commonly employed correlations for this ratio in literature are not adequate, as they either under- or over-predict it.

A deeper understanding and quantification on the influence of inorganic species on the pyrolysis process, combined with the presence of heterogeneous secondary reactions, is pursued in this study. Both chemical controlled and transport limited regimes are considered. The former is achieved in a thermogravimetric analyser (TGA) with fine milled biomass in the mg range, while the latter is investigated in a particle level reactor with spherical particles of different sizes. To account for the influence of inorganics, wood particles were washed and doped with KCl aqueous solutions, resulting in K concentrations in the final wood of around 0.5% and 5% on dry basis. Gas species and condensable volatiles were measured online with Fourier transform infrared (FTIR) spectroscopy and a non-dispersive infrared (NDIR) gas analyzer. The removal of inorganic species delayed the pyrolysis reaction to higher temperatures and lowered char yields. The addition of inorganics (K) shifted the devolatilization process to lower temperatures, increased char and water yields, and reduced CO production among others. Higher heating rates and temperatures resulted in lower char, water, and light condensable yields, but significantly higher CH4 and other light hydrocarbons, as well as CO. The increase in these yields can be attributed, at least in part, to the gas phase cracking reactions of the produced volatiles. Larger particle size increased the formation of char, CH4 and other light hydrocarbons, and light condensables for low and high pyrolysis temperatures, while reduced the release of CO2 and H2O. This novel data set allows to quantify the influence of each parameter and can be used as basis for the development of detailed pyrolysis models which can include both the influence of inorganics and transport limitations when coupled into particle models.

Experiments have been conducted in a batch fixed bed lab-scale reactor to investigate the combustion behaviour of three different biomass fuels, poultry litter (PL), blend of PL with wood chips (PL/WC) and softwood pellets (SP). Analysis of the data gathered after completion of the test runs, provided useful insights about the thermal decomposition behaviour of the fuels, the formation of N gaseous species, the release of ash forming elements and the estimation of aerosol emissions. It was observed that the N gaseous species are mainly produced during the devolatilisation phase. Hydrogen cyanide (HCN) was the predominant compound in the case of SP combustion, whereas ammonia (NH3) displayed the highest concentration during the combustion of PL and blend (PL/WC). With reference to ash forming elements, the release rates of potassium (K) and sodium (Na) range between 15–50% and 20–37% respectively, whereas the release rate of sulphur (S) falls between 54–92%. Chlorine (Cl) presents very high release rate for all tested fuels acquiring values greater than 85%, showing the volatile nature of the specific compound. The maximum potential of aerosol emissions was estimated based on the calculation of ash forming elements. In particular, during PL combustion the maximum aerosol emissions were observed, 2806 mg/Nm3 (dry flue gas, 13 vol% O2), mainly influenced by the release rate of K in the gas phase. Fuel indexes for the pre-evaluation of combustion related challenges such as NOx emissions, potential for aerosols formation, corrosion risk, and ash melting behaviour have also been investigated.

Combustion of waste wood can cause slagging, fouling and corrosion which lead to boiler failure, affecting the energy efficiency and the lifetime of the power plant. Additivation with mineral and sulfur containing additives during waste wood combustion could potentially reduce these problems. This study aims at understanding the environmental impacts of using additives to improve the operational performance of waste wood combustion. The environmental profiles of four energy plants (producing heat and/or power), located in different European countries (Poland, Austria, Sweden and Germany), were investigated through a consequential life cycle assessment (LCA). The four energy plants are all fueled by waste wood and/or residues. This analysis explored the influences of applying different additives strategies in the four power plants, different wood fuel mixes and resulting direct emissions, to the total life cycle environmental impacts of heat and power generated. The impacts on climate change, acidification, particulate matter, freshwater eutrophication, human toxicity and cumulative energy demand were calculated, considering 1 GJ of exergy as functional unit. Primary data for the operation without additives were collected from the power plant operators, and emission data for the additives scenarios were collected from onsite measurements. A sensitivity analysis was conducted on the expected increase of energy efficiency. The analysis indicated that the use of gypsum waste, halloysite and coal fly ash decreases the environmental impacts of heat and electricity produced (average of 12% decrease in all impacts studied, and a maximum decrease of 121%). The decrease of impacts is mainly a consequence of the increase of energy generation that avoids the use of more polluting marginal technologies. However, impacts on acidification may increase (up to 120% increase) under the absence of appropriate flue gas cleaning systems. Halloysite was the additive presenting the highest benefits.

The major problem of fluidized bed biomass gasification is the high tar contamination of the producer gas which is associated with the complex and time-consuming sampling and analysis of these tars. Therefore, correlations to predict the tar content are a helpful tool for the development and operation of biomass gasifiers. Correlations between tars and gas composition as well as reactor temperature derived for a steam-blown lab-scale bubbling fluidized bed gasifier are investigated in this study to assess their applicability. A comprehensive data set containing over 80 experimental points was obtained for various operation conditions, including variations in temperature from 700 to 800 °C, feedstock, amount of steam for fluidization, as well as the addition of oxygen. Linear correlations between tar and permanent gases show good accuracy for H2 and CH4 when using pure steam. However, experiments conducted with steam-oxygen mixtures show high deviations for the CH4-based correlation and smaller but still significant deviations for the H2-based correlation. No relation between tar and CO or CO2 was found. The correlation between tar and temperature shows highest accuracy, including good agreement with the steam-oxygen experiments. All tar correlations showed useful results over a broad operating range. However, significant deviations can be obtained when considering just one gas compound. Therefore, a combination of different correlations considering gas components and temperature seems to be the best method of tar prediction. This leads to a powerful tool for fast online tar monitoring for a broad range of operating conditions, once a calibration measurement was conducted.

The reduction of greenhouse gas emission is an important issue for steel industry. One possibility is to use biomass-based reducing agents, also called bioreducers, to replace a least partly the fossil reducer agents. To produce bioreducer we treated woody biomass in a lab-scale muffle furnace, we performed grinding experiments with a ball mill, we analyzed the particle size distribution with laser diffraction and we used a rotating device, the revolution powder analyzer, for flow behavior investigations. Our preliminary results show that treatment temperatures >250 oC bring adequate increased calorific value and improved grindability. For a certain treatment temperature the particle size distribution and as well the flow behavior shows similarities to lignite.

The reduction of greenhouse gas emissions is an important issue for iron and steel industry. One possibility is to use biomass-based reducing agents, also called bioreducers, to replace at least partly the fossil reducer agents. In a first step woody biomass was treated in a lab-scale muffle furnace and afterwards ground with a ball mill. The powder characteristics were investigated in respect to the flow behavior. For a certain treatment temperature the particle size distribution and as well the flow behavior shows similarities to lignite. The next stage was to identify relations between powder characteristics and its fluidization behavior. A fluidization device was assembled and used to determine the minimum fluidization gas velocity for various bioreducer powders.

This publication focuses on the experimental investigation of a novel small-scale fuel flexible biomass combustion technology with a fixed-bed employing a low oxygen concentration. It was obtained through a low primary air ratio and the additional supply of recirculated flue gas. The plant was operated with spruce wood chips, which contained three different mass fractions of water, and miscanthus pellets. All relevant components of the released gas above the fixed-bed were measured, as well as the 3D bed temperature distribution. The balances confirmed a high experimental data consistency. Therefore, it was possible to determine the location of the four different conversion zones inside the fixed-bed: drying, pyrolysis, char gasification and char oxidation. The reduction of CO2 to CO in the char reduction zone worked efficiently across the entire grate area. Furthermore, the results showed that the water mass fraction of the fuel did not influence the dry product gas composition, but significantly affected the location for the release of pyrolysis products such as tars. It was found that the low oxygen concentration in the fixed-bed combined with flue gas recirculation was an effective method to reduce bed temperatures and therefore its inorganic emissions while significantly increasing feedstock flexibility. The investigations provided fundamental findings on the conversion and release behavior of the new technology under real operating conditions and are very useful for further experimental work and CFD simulations targeting the reduction of PM and NOX emissions.

A novel biomass combustion technology with a compact fixed-bed operated with a low oxygen content and double air staging was investigated. Minimized flue gas emissions at high fuel flexibility were achieved only with primary measures. The fuel nitrogen conversion mechanisms were investigated in detail in the secondary zone of a 30 kW lab-reactor, designed as efficient reduction zone. Experimental investigations were carried out to determine the distribution of gas temperatures, main dry product gas components as well as NOX precursors such as NH3 and HCN along the height of the reduction zone. The objective was to determine and understand the various fuel nitrogen conversion mechanisms in the reduction zone that can minimize NOX emissions.

It was found that the HCN/NH3 ratio increases with the fuel nitrogen content. This corresponds to an unexpected opposite trend to typical biomass grate furnaces. It was concluded that it is crucial for the HCN/NH3 ratio whether the released nitrogen tars are already cracked in the fixed-bed or only in the gas phase, as in the novel technology. Furthermore, the influence of gas temperature, air ratio, mixing, recirculated flue gas and residence time on the formation and reduction of NH3, HCN and NO is discussed.

Finally, this novel technology achieves NOX emissions of<95 mg·m−3 and 175 mg·m−3 for woody and herbaceous fuels, respectively, which is well below the small-scale state-of-the-art for the respective N contents and it achieves fuel nitrogen conversions to NOX in flue gas of 35% and 25%, respectively.

Several methods for identifying the phenomena of self-heating and off-gassing during production, transportation and storage of wood pellets have been developed in recent years. Research focused on the exploration of the underlying mechanisms, influencing factors or the quantification of self-heating or off-gassing tendencies. The present study aims at identifying a clear correlation between self-heating and off-gassing. Thus, different methods for determining self-heating and off-gassing potentials of wood pellets are compared. Therefore, eleven wood pellet batches from the European market were analyzed. For this investigation, three methods for the determination of self-heating, like isothermal calorimetry, oxi-press and thermogravimetric analysis, and four methods for off-gassing, like volatile organic compound (VOC) emissions measurements, gas phase analysis of stored pellets in a closed container by offline and by glass flask method and determination of fatty and resin acids content, were performed. Results were ranked according to the self-heating and off-gassing tendency providing a common overview of the analyzed pellets batches. Relations between different methods were investigated by Spearman’s correlation coefficient. Evaluation of the results revealed an equal suitability of offline and glass flask methods to predict off-gassing tendency and indicated a very significant correlation with isothermal calorimetry for the identification of self-heating tendency. The thermogravimetric analysis as well as the fatty and resin acids determination proved to be insufficient for the exclusive assessment of self-heating and off-gassing tendency, respectively.

urpose: Decreasing energy demand due to improved building standards requires the development of new biomass combustion technologies to be able to provide individual biomass heating solutions. The purpose of this paper is, therefore, the development of a pellet water heating stove with minimal emission at high thermal efficiency. Design/methodology/approach: The single components of a 10 kW water heating pellet stove are analysed and partly redesigned considering the latest scientific findings and experimental know-how in combustion engineering. The outcome of this development is a 12 kW prototype which is subsequently down-scaled to a 6 kW prototype. Finally, the results of the development are evaluated by testing of an accredited institute. Findings: Based on an existing pellet water heating stove, the total excess air ratio was reduced, a strict air staging was implemented and the fuel supply was homogenized. All three measures improved the operating performance regarding emissions and thermal efficiency. The evaluation of the development process showed that the CO emissions are reduced by over 90 per cent during full load and by 30-60 per cent during minimum load conditions. Emissions of particulate matter are reduced by 70 per cent and the thermal efficiency increased to 95 per cent. Originality/value: The result represents a new state of technology in this sector for minimal emissions and maximal thermal efficiency, which surpasses the directives of the Eco label "UZ37" in Austria and "Blauer Engel" in Germany, which are amongst the most stringent performance requirements in the European Union. Hence this design possesses a high potential as heating solution for low and passive energy houses. © Emerald Group Publishing Limited.

Ash related problems such as slagging, fouling, and high temperature corrosion in biomass fired boilers are still insufficiently explored due to the complexity of the underlying processes. High temperature corrosion of low alloy steels like 13CrMo4-5 has already been investigated in plants firing chemically untreated wood chips. In this earlier work it has been suggested that the oxidation of the steel is the dominating mechanism in the material temperature range between 450 and 550 °C. Unfortunately the exponential dependence of the material degradation on the flue gas temperature also found within this work cannot be explained with the proposed corrosion mechanism. To determine the dominating corrosion mechanism, additionally test runs have been carried out in a specially designed drop tube reactor. To investigate the time-dependent corrosion behavior of 13CrMo4-5, a newly developed mass loss probe was applied under several constant parameter setups. In addition to these measurements, the time-dependent oxidation of 13CrMo4-5 under air was investigated in a muffle furnace. To gain relevant information regarding the corrosion mechanism prevailing, the deposits as well as the corrosion products have been examined subsequently to the test runs by means of scanning electron microscopy and energy dispersive X-ray analyses. With the experimental data gained it could be shown that the dominating corrosion mechanism strongly depends on the conditions prevailing (e.g., steel temperature, flue gas temperature, and velocity) and can either be the oxidation of the steel by gaseous O₂ and H₂O or a combination of oxidation and active Cl-induced oxidation.

Firewood roomheaters are popular, widespread and important for reaching European CO₂ emission targets. Since they contribute significantly to local air pollution, they have to be optimized towards minimal emission release, especially in real-life operation. Draught conditions and user behavior, particularly the ignition technique, significantly affect the emission and efficiency performance of firewood roomheaters. This study assessed the effects of the respective parameters experimentally. The results revealed a clear correlation between draught conditions and thermal efficiency. Increased draught conditions up to 48 Pa significantly decreased thermal efficiency by 6%–11% absolutely. However, for gaseous emissions no clear trend was observed. Accordingly, CO and OGC emissions increased at higher draught conditions for one tested roomheater by 30% and 60%, but decreased for two other tested roomheaters by 13%–45%. For PM emissions no effect of increased draught conditions was evident. Top-down ignition technique did not lead to a significant decrease of PM emissions compared to bottom-up ignition. In contrast, bottom-up ignition led to best thermal efficiencies. The use of either spruce or beech as kindling material revealed no significant relevance for the ignition performance.

This study analyses the emission factors of two firewood room heaters under testing conditions which emulate real life operation. A 6.5 kW stove with low heat storage capacity and high leakage rate (stove A) is compared with an 8 kW air-tight stove with high heat storage capacity (stove B). Thermal efficiency, carbon monoxide (CO) and organic gaseous compound (OGC) emissions, as well as the thermal heat losses (THL) during cool down phase were investigated in a series of laboratory tests. Furthermore, the influence of closing the air supply dampers at the end of the heating cycle was evaluated. Test results for the whole test cycle (including cool down phase) showed that stove A had CO emissions of 2633 mg/MJ_Output and OGC emissions of 203 mg/MJ_Output, while stove B had CO emissions of 2408 mg/MJ_Output and OGC emissions of 109 mg/MJ_Output, when air dampers were closed. It was also found that user behaviour has a critical influence on the stoves’ performance. Closing the air supply dampers at the end of the stove operation improved the efficiency by up to 5.0 percentage points. Furthermore, the duration of the cool down phase increased, as well as CO and OGC emissions decreased. As a matter of fact, measures to improve the user behaviour as for example user trainings and accurate manuals are of major importance in order to decrease emissions and increase efficiency of domestic heating appliances. Moreover, real life emission factors of other technologies should be established in order to develop a database which can be applied in air quality dispersion models.

Around 2.7 billion people worldwide have no access to clean cooking equipment, which leads to major health problems due to high emissions of unburned products (VOC, CO and soot). A top-lit updraft gasifier cookstove with forced draft was identified as the technology with the highest potential for reducing harmful emissions from incomplete combustion in simple cookstoves. The basic variant of the stove was equipped with a fan for efficient mixing of product gas with air and fired with pellets to increase the energy density of low-grade residues. The development was conducted based on water boiling test experiments for wood and rice hull pellets and targeted CFD simulations of flow, heat transfer and gas phase combustion with a comprehensive description of the reaction kinetics, which were validated by the experiments. Emphasis was put on the reduction of CO emissions as an indicator for the burnout quality of the flue gas. The optimisation was carried out in several steps, the main improvements being the design of a sufficiently large post-combustion chamber and a supply of an appropriate amount of primary air for a more stable fuel gasification. The experiments showed CO emissions <0.2 g/MJdel for wood and rice hull pellets, which corresponds to a reduction by a factor of about 15 to 20 compared to the basic forced draft stove concept. Furthermore, these values are between 5 and 10 times lower than published water boiling test results of the best available cookstove technologies and are already close to the range of automatic pellet furnaces for domestic heating, which are considered to be the benchmark for the best possible reduction of CO emissions.

The efficient and flexible conversion of solid biomass into energetic products will be an essential part of a future renewable, independent and reliable energy providing system. The main objective of the project Bio-CCHP is the development of a novel tri-generation system, including biomass gasification, gas cleaning, a Solid Oxide Fuel Cell (SOFC) and a cooling machine with the aim to produce electricity, heat and cold (CCHP), maximizing the efficiency and flexibility of the system. However, the employment of biomass derived product gas as fuel gas for SOFC is facing new challenges for gas quality assurance. For the evaluation of required dry high temperature gas cleaning processes the applied methods of gas characterization have to be accurate and reliable. Therefore, a comprehensive evaluation of analytical methods for the detection of SOFC harmful compounds is conducted within the ongoing project. First results of online and offline sampling and analysis methods employed at air- and steam-operated gasifiers are shown in this paper.

Four different models for heat transfer to the particles immersed in a fluidized bed were evaluated and implemented into an existing single particle model. Pyrolysis experiments have been conducted using a fluidized bed installed on a balance at different temperatures and fluidization velocities using softwood pellets. Using a heat transfer model applicable for fluidized beds, the single particle model was able to predict the experimental results of mass loss obtained in this study as well as experimental data from literature with a reasonable accuracy. A good agreement between experimental and modeling results was found for different reactor temperatures and configurations as well as different biomass types, particle sizes – in the typical range of pellets - and fluidization velocities when they were higher than . However, significant deviations were found for fluidization velocities close to minimum fluidization. Heat transfer models which consider the influence of fluidization velocity show a better agreement in this case although differences are still present.

Chemical looping combustion is a highly efficient CO2 separation technology without direct contact between combustion air and fuel. A metal oxide is used as an oxygen carrier in dual fluidized beds to generate clean CO2. The use of biomass is the focus of current research because of the possibility of negative CO2 emissions and the utilization of biogenic carbon. The most commonly proposed OC are natural ores and residues, but complete combustion has not yet been achieved. In this work, the direct utilization of CLC exhaust gas for methane synthesis as an alternative route was investigated, where the gas components CO, CH4 and H2 are not disadvantageous but benefit the reactions in a methanation step. The whole process chain, the coupling of an 80 kWth pilot plant with gas cleaning and a 10 kW fluidized bed methanation unit were for this purpose established. As OC, ilmenite enhanced with limestone was used, combusting bark pellets in autothermal operation at over 1000 °C reaching high combustion efficiencies of up to 91.7%. The fuel reactor exhaust gas was mixed with hydrogen in the methanation reactor at 360 °C and converted with a methane yield of up to 97.3%. The study showed especially high carbon utilization efficiencies of 97% compared to competitor technologies. Based on the experimental results, a scale-up concept study showed the high potential of the combination of the technologies concerning the total efficiency and the adaptability to grid injection.

The aim of this work is to utilize various biogenic fuels without ash slagging and to significantly reduce NOX and particulate matter emissions in comparison to modern combustion technologies. For this purpose, a novel small-scale multi-fuel biomass grate furnace technology was developed and experimentally investigated. It employs a low oxygen concentration in the fixed-bed and a double air staging, including the supply of flue gas recirculation. In this way slagging is prevented on the grate, reducing the release of ash-forming volatiles, NOX emissions are minimized in the reduction zone and an efficient flue gas burnout is achieved in the tertiary zone. Wood pellets and chips as well as miscanthus briquettes were investigated.

The measured total particle emissions showed a reduction of 68% for pellets and 70% for wood chips compared to typical small-scale furnaces. Furthermore, a reduction of NOX emissions of 39% for wood chips, 40% for wood pellets and 45% for miscanthus briquettes was achieved compared to typical small-scale furnaces. The experimental parameter study provided fundamental insights into the various mechanisms involved in this novel technology, which is close to market introduction, and proved its high fuel flexibility and great potential for particulate matter and NOX emission reduction.

Experimental data on the release of NO_x precursors from solid biomass fuels during thermal conversion are necessary to study N release in general and to supply reliable data for the purpose of packed bed and gas phase conversion model development and validation. In this work the release of NO_x precursors was studied at a lab-scale pot furnace (batch reactor) by taking measurements during the conversion process of solid biomass in a packed bed. The investigations were carried out with relevant woody biomass fuels, which cover a broad range of fuel N contents: sawdust, bark, waste wood and MDF board. The most important NO_x precursor detected above the fuel bed under fuel rich conditions was NH₃, while HCN was almost insignificant with the exception of sawdust. NO was detected mainly under air rich conditions. Furthermore, the experimental data were utilised to derive release functions for the relevant NO_x precursors NO, NH₃ and HCN. The release functions were implemented in an in-house empirical packed bed combustion model, which serves as a basis for a subsequent CFD N species gas phase calculation. © 2007 Elsevier Ltd. All rights reserved.

Nowadays dynamic building simulation is an essential tool for the design of heating systems for residential buildings. The simulation of buildings heated by biomass systems, first of all needs detailed boiler models, capable of simulating the boiler both as a stand-alone appliance and as a system component. This paper presents the calibration and validation of a boiler model by means of laboratory tests. The chosen model, i.e. TRNSYS "Type 869", has been validated for two commercially available pellet boilers of 6 and 12. kW nominal capacities. Two test methods have been applied: the first is a steady state test at nominal load and the second is a load cycle test including stationary operation at different loads as well as transient operation. The load cycle test is representative of the boiler operation in the field and characterises the boiler's stationary and dynamic behaviour. The model had been calibrated based on laboratory data registered during stationary operation at different loads and afterwards it was validated by simulating both the stationary and the dynamic tests. Selected parameters for the validation were the heat transfer rates to water and the water temperature profiles inside the boiler and at the boiler outlet. Modelling results showed better agreement with experimental data during stationary operation rather than during dynamic operation. Heat transfer rates to water were predicted with a maximum deviation of 10% during the stationary operation, and a maximum deviation of 30% during the dynamic load cycle. However, for both operational regimes the fuel consumption was predicted within a 10% deviation from the experimental values. © 2014 Elsevier Ltd.

There is a need to reduce NO_x emissions, which can only be achieved through a detailed understanding of the mechanisms for their formation and reduction. In this work the release of the NO_x precursors, NH₃ and HCN, for different fuels is experimentally analysed and modelled in typical fixed-bed combustion conditions. It is shown that NH₃ and HCN are released during the main devolatilization phase and the NH₃/HCN ratio increases for fuels with a higher nitrogen content. A simplified two-steps model for their release is presented. The model can predict with a reasonable accuracy the release for fuels with a low nitrogen content, however deviations are present for fuels with a high nitrogen content, which probably arise due to a reduction of NH₃ and HCN taking place already in the bed.

This study focuses on the combustion behaviour of poultry litter which was experimentally studied in a fixed bed lab-scale reactor. The combustion experiments not only provided useful insights pertaining to the thermal decomposition of poultry litter over time, release of main gaseous compounds and nitrogen (N) species, but also the release of elements found initially in the ash composition. The main gaseous species were released during the devolatilisation phase, whereas Ammonia (NH3) was found to be the most abundant compound of N-gaseous species (45%) followed by nitrogen oxide (NO) with a fraction of ~10%. Alkali metals showed moderate release rates, whilst Chlorine (Cl) was observed to have the highest one (90%) of the ash forming elements, depicting the high volatility of the specific compound.

Simple biorefinery concepts for the production of sustainable carbon products are investigated in the GreenCarbon Lab at the Wieselburg site of BEST. The heart of the GreenCarbon Lab consists of two pyrolysis units: A lab-scale reactor for testing new input materials as well as conducting detailed parameter studies to reveal the correlation of input material, process conditions and products formed, and a pilot-scale to implement and validate knowledge gained in the laboratory environment to
produce specific GreenCarbon products. Also, product batches in larger quantities (approx. 0,1 – 5 tons) can be manufactured for subsequent application tests – e.g. as part of industrial trials at company partners. In addition, equipment for process and product analysis enables a detailed study of the conversion reactions and the characterization of the products obtained.

Wastewater contains high amounts of unused energy in the form of dissolved ammonia, which can easily be converted into gaseous humidified ammonia via membrane distillation, thus providing a potential fuel for solid oxide fuel cells. This study presents comprehensive investigations of the use of humidified ammonia as the primary fuel component in high-fuel utilization conditions. For these investigations, large planar anode- and electrolyte-supported solid oxide single cells were operated at the respective appropriate temperatures, 800°C and 850°C. Fueled with ammonia, both cells exhibited excellent ammonia conversion ( > 99.5%) in addition to excellent performance output and fuel utilization. In 100 h stability tests performed at 80% fuel utilization, the cells exhibited stable performance, despite scanning electron microscopy analyzes revealing partial impairments to the nickel parts of both cells due to the formation and subsequent decomposition of nickel nitride. This study also demonstrates that methane is a perfect additional fuel component for humidified ammonia streams, as steam supports the internal reforming of methane. Alternating and direct current as well as electrochemical impedance measurements with a variety of ammonia/steam/methane/nitrogen fuel mixtures were used to evaluate the performance potential of the cells, and proved their stability over 48 h in highly polarized conditions.

This study investigates the general concept of reduced firebed temperatures in residential wood pellet boilers. Residential wood pellet boiler development is more and more concerned with inorganic aerosols characterized by a temperature-dependent release from the firebed. Hence, different concepts are applied aiming to reduce firebed temperatures. Unfortunately, these concepts influence not only firebed temperatures, but also other important parameters like air flow rates which may cause unwanted side effects with respect to combustion quality or efficiency. Thus, a new approach was developed solely affecting firebed temperature by implementing a water-based firebed cooling in a 12 kW underfeed pellet boiler. The effectiveness of the cooling was monitored by comprehensive temperature measurement in the firebed. The cooling capacity ranged from 0.4 kW to 0.5 kW resulted in a significant decrease of firebed temperatures. Gaseous emissions remain stable showing no significant changes in major components (O₂, CO₂, NO_x). Furthermore, CO emissions were even reduced significantly by the activated cooling, which was supposedly caused by a stabilized devolatilization due to the firebed cooling. Moreover, the temperature-dependent release of aerosol forming elements was influenced at activated firebed cooling, which is proved by a decrease of 17 wt% of dust (Total Suspended Particles; TSP). At the same time the gaseous emissions of HCl increase, supposedly by a reduced potassium release from the firebed to the gas phase and a subsequently different particle formation. The general concept of reduced firebed temperatures proved to be successful decreasing overall aerosol emissions without impacting combustion quality.

The crucial point in inorganic particle formation from biomass combustion is the temperature-dependent release of inorganic compounds, especially potassium (K). Currently, common wood fuels comprise of a comparatively low amount of K, but the increased usage of wood energy requires new feedstocks in the future. Potentially new feedstocks, such as short rotation coppice (SRC), fuels from agriculture (e.g., straw), or wood from broad-leafed trees of low rotation, contain usually high ash contents and/or high K concentrations. Apparently, these feedstocks will cause increased inorganic particle emissions from biomass combustion processes. The principle of a decreased firebed temperature as a primary measure aiming at a retention of K in the ashes of the firebed is a common approach for particle emission reduction and was investigated in several previous studies. The present study describes the usage of an ash-rich fuel from SRC pellets made from willow in a residential pellet boiler modified with an unique prototype of direct water-based firebed cooling. This test setup enables the study of the isolated impact of decreased firebed temperatures and its influence on the combustion process and emissions as well. A statistically significant effect of the firebed cooling on temperatures below the burner plate as on gaseous HCl and SO₂ was found. The high ash content of the used fuel limited the effectiveness of the applied direct firebed cooling in residential biomass combustion. The accumulation of a thick and thermal insulating ash layer above the burner plate decreased the heat transfer, limited the cooling efficiency, and revealed deviations from the expected particle formation process.

Wood pellet combustion for heating is increasing in importance in Europe. However, the most commonly used heating appliances such as wood pellet stoves are responsible for emissions which could negatively affect human health. The emissions quality of pellet stoves is influenced by pellet properties and combustion phase characteristics. The goal of this study is to investigate the influence of pellet length on the performance of pellets stoves under real life operation conditions. Three softwood pellet samples were produced, differing only in length. Combustion tests with two different types of pellet stoves were performed in steady and non-steady combustion phases. Gaseous and particulate emissions as well as fuel mass flow were measured. Results show a reduced fuel mass flow (up to 36%) into the combustion chamber for long pellets compared to short pellets. The results of the combustion tests show a considerable influence of pellet length on the performance of both pellet stoves. For example, carbon monoxide emissions and particulate emissions of one stove in nominal load operation increased for long pellets compared to short pellets from 185 mg/m³ to 882 mg/m³, and from 27 mg/m³ to 37 mg/m³ respectively. Results also show a considerable influence of the combustion phase on the emissions level.

The energetic utilization of alternative fuels (short rotation coppice, miscanthus), agricultural by-products (straw, corn cobs) or biomass residues (nut shells, coffee grounds) becomes of increasing interest. Due to variations in fuel properties – and the ash content in particular – biomass fuels considerably influence the conditions in the combustion zone and especially in the fuel bed. Usually, state-of-the-art combustion appliances are optimized for a particular fuel quality and typically approved only for utilization of standardized wood pellets or wood chips. Research activities within the GrateAdvance project focus on fuel flexible grate technologies being capable of adapting conditions in the combustion zone by a systematic and targeted adjustment of grate parameters in order to minimize emissions and slagging problems, thus setting the basis for a new generation of biomass technologies. Moreover, a novel control concept will ensure optimal combustion conditions for any biomass fuel, and specifically adjust to relevant fuel properties.

The increasing demand for wood pellets on the market, which is caused by their excellent combustion properties, inspires the production as well as the utilization of alternative biomass pellets as fuel. However, the emission of volatile organic compounds gives pellet materials a distinct odor or off-odor, which is directly perceived by the end user. Thus, there is an urgent need for knowledge about the emitted volatile organic compounds and their potential formation pathways as well as their contributions to odor properties of the pellets. In this study, pellets made of biomass energy crops (i.e., straw or miscanthus), byproducts from the food industry (i.e., rapeseed, grapevine, or DDGS (dried distillers grains with solubles from beer production)), or eucalyptus, as well as torrefied pinewood and torrefied sprucewood were investigated with respect to the emitted volatile compounds and their possible impact on the pellet odor. Headspace solid-phase microextraction in combination with gas chromatography–mass spectrometry was used to enrich, separate, and identify the compounds. Techniques used in sensory science were applied to obtain information about the odor properties of the samples. A total of 59 volatile compounds (acids, aldehydes and ketones, alcohols, terpenes, heterocyclic compounds, and phenolic compounds) were identified with different compound ratios in the investigated materials. The use of multivariate statistical data analysis provided deep insight into product–compound interrelation. For pellets produced from bioenergy crops, as well as from byproducts from the food industry, the sensory properties of the pellets reflected the odor properties of the raw material. With respect to the volatiles from torrefied pellets, those volatiles that are formed during the torrefaction procedure dominate the odor of the torrefied pellets covering the genuine odor of the utilized wood. The results of this work serve as a substantiated basis for future production of pellets from alternative raw materials.

A better understanding of end users’ motives for choosing their energy supply system (heating and domestic hot water, cooling and electricity) can support the establishment of favorable conditions for the energy transition. In this research project, a survey was conducted in the Austrian residential sector to identify end users’ interests and decisions for certain energy supply systems as well as motives for the choice. Based on 169 responses to the questionnaire, a statistical analysis was performed to evaluate the influence of gender aspects on interests and decisions. More than 90% of respondents required robust and efficient energy supply systems, which should have the highest technical standards. The environmental performance was also highly valued, whereas financial aspects, including investment costs were considered less important. 79% of men were mainly involved in the decision-making process, whereas only 59% of women were involved and, in most cases, made the decision together with their partner (52%). Identifying these motives and analyzing investment decisions enables the future integration of social and gender aspects into optimization models for individual households or energy communities.

High-temperature corrosion in biomass fired boilers is still an insufficiently explored phenomenon which causes unscheduled plant shutdowns and hence, economical problems. To investigate the high-temperature corrosion and deposit formation behaviour of superheater tube bundles, online corrosion probe as well as deposit probe measurements have been carried out in a specially designed fixed bed/drop tube reactor in order to simulate a superheater boiler tube under well-controlled conditions. The investigated boiler steel 13CrMo4-5 is commonly used as steel for superheater tube bundles in biomass fired boilers. Forest wood chips and quality sorted waste wood (A1-A2 according to German standards) as relevant fuels have been selected to investigate the influence on the deposit formation and corrosion behaviour. The following influencing parameter variations have been performed during the test campaigns: flue gas temperature between 650 and 880°C, steel temperature between 450 and 550°C and flue gas velocity between 2 and 8 m/s. One focus of the work presented is the detailed investigation of the structure and the chemical composition of the deposits formed as well as of the corrosion products. A further goal of the work presented was the development of an empirical model which can be used within CFD simulations of flow and heat transfer to calculate and evaluate the local corrosion potential of biomass fired plants already at the planning stage. The corrosion probe measurements show a clear dependency on the parameters investigated and the empirical function developed reproduces the measured corrosion behaviour sufficiently accurate. Since the additional calculation time within the CFD simulation is negligible the model represents a helpful tool for plant designers to estimate whether high-temperature corrosion is of relevance for a certain plant or not, when using fuels with similar compositions and the steel 13CrMo4-5. © 2014 Elsevier Ltd. All rights reserved.

A novel biomass combustion technology was investigated that operates at a low oxygen content under fixed-bed and double air staging conditions. This technology was used to achieve extremely low NO_X and particle matter emissions in a 30 kW lab-scale reactor, displaying high fuel flexibility and no slagging. In this experimental work, the aim was to minimize inorganic particulate matter emissions, this aim was achieved by enabling the very low release of inorganics such as K from the fixed bed, which operates like a compact updraft gasifier. The elemental composition of the employed fuels, emitted dust particles, and fuel particle samples taken at three different heights within the fixed bed, and the bed temperatures were measured. The main objective in this study was to determine and understand the different processes of inorganic matter release that take place within the compact fixed bed. The results show that 98% and 99.7% of the K could be retained in the fixed bed for wood chips and miscanthus pellets, respectively, thus minimizing the particulate matter emissions. Different processes in the context of K release within the fixed bed could be identified for silica rich/agricultural and calcium rich / woody fuels, respectively and inconsistencies in the literature on these mechanisms could be resolved. In the case of miscanthus pellets, K is retained in silicates, and no accumulation of K, Cl and S occurs in the fixed bed above. In the case of wood chips, on the other hand, there is an unexpected K accumulation in the fixed bed, which is due to the release of K in the hot oxidation zone and the subsequent formation of large amounts of K chlorides and sulfates by condensation in the cooler upper region. Furthermore, for woody fuels, bounding or intercalation of K into the char matrix plays a more important role than the formation of carbonates in avoiding K release from the bed.